Volume Replenishment

Volume Replenishment

Proactive stock injections based on live order demand. Stop waiting for pickfaces to hit empty before triggering a move. Replenish based on the actual volume of work entering the warehouse, not just static thresholds.


What’s launching

We are extending our Continuous Replenishment framework with a new, volume-based trigger that anticipates stock depletion before it stalls your pickers.

  • Real-time pick-demand monitoring.

  • Automated "Shortfall" detection during task generation.

  • Configurable "Full Storage Unit" or "Precise Quantity" logic.

  • Integrated "Hold" management for high-volume orders.


Why it matters

  • Eliminate Picking Dead-Air: No more pickers standing idle while waiting for a replenishment task to trigger; the stock is moved the moment the order hits the system.

  • Proactive vs. Reactive: Moves your operation away from static "Min-Trigger" logic to a dynamic model that scales with your daily order spikes.

  • Preserve Warehouse Flow: By topping up to "Max" levels based on actual task volume, you reduce the frequency of replenishment cycles during peak hours.


Technical Sync/Specs

  • Trigger Logic: Switches from static Min-threshold to live Pick Quantity vs. Available Stock calculation.

  • Scope: Exclusively supports Continuous Replenishment workflows; bypasses Demand/Shelf-life logic.

  • Replenishment Target: Automatically calculates the move required to reach the pre-defined Location Maximum.

  • Configuration: Toggle-based setting at the location or customer level to switch between "Min/Max" and "Volume" modes.